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MECH5304: Materials Failure (2011 - Semester 2)

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Unit: MECH5304: Materials Failure (6 CP)
Mode: Normal-Day
On Offer: Yes
Level: Postgraduate
Faculty/School: School of Aerospace, Mechanical & Mechatronic Engineering
Unit Coordinator/s: Professor Ye, Lin
Session options: Semester 2
Versions for this Unit:
Campus: Camperdown/Darlington
Pre-Requisites: None.
Brief Handbook Description: Develop advanced knowledge and skills in diagnostic analyses of materials failure using advanced techniques; enhance students’ ability in handling complex engineering cases using interdisciplinary technologies; and provide students an opportunity to understand project research.
Assumed Knowledge: Fundamental knowledge in materials science and engineering: 1) atomic and crystal structures 2) metallurgy 3) structure-property relationship 4) mechanics of engineering materials 5) solid mechanics
Additional Notes: Students will attend a series lectures on failure analyses of engineering materials addressing brittle rupture/fracture, yielding, cleavage fracture, fatigue and creep failure of engineering materials under static and dynamic loads. Students will also attend short introduction courses on optical microscopy and scanning electron microscopy (SEM) to gain some essential knowledge in diagnostic and forensic analyses of materials failure. Each student participates in a couple of group projects relevant to diagnostic analyses of failure of typical engineering materials such as steel, aluminium, magnesium alloys, engineering plastics and advanced fibre composites. Under the guidance of the supervisor, the student will learn how to initiate a proposal on failure analysis, how to do the project investigation and how to prepare and carry out technical communications (oral presentation and discussion between groups). In any of these scenarios, the student is directly responsible for the progress and quality of the results. At the end of the semester, the student is required to submit a written project report and to give a seminar presenting the aims and achievements of the project.
Lecturer/s: Professor Ye, Lin
Timetable: MECH5304 Timetable
Time Commitment:
# Activity Name Hours per Week Sessions per Week Weeks per Semester
1 Lecture 1.00 1 13
2 Tutorial 1.00 1 13
3 Laboratory 3.00 1 13
T&L Activities: Tutorial: 1 hour tutorial per week

Laboratory: 3 hour group lab session per week

Attributes listed here represent the key course goals (see Course Map tab) designated for this unit. The list below describes how these attributes are developed through practice in the unit. See Learning Outcomes and Assessment tabs for details of how these attributes are assessed.

Attribute Development Method Attribute Developed
Ability to synchronise different theoretical and experimental approaches of failure analysis and select most effective approaches in different situations. Design and Problem Solving Skills (Level 4)
Understand typical failure processes and mechanisms of various engineering materials and their implication in design and failure diagnosis of engineering structures. Fundamentals of Science and Engineering (Level 3)
Ability to relate between the various components of the course and understand their interaction. Information Skills (Level 3)
Ability to graph failure process and mechanisms of materials in a clear and concise manner for communication purposes, and to interpret graphs used by others. Professional Communication (Level 3)
Teamwork on projects and communication with team members and other teams Teamwork and Project Management (Level 3)

For explanation of attributes and levels see Engineering/IT Graduate Attribute Matrix 2009.

Learning outcomes are the key abilities and knowledge that will be assessed in this unit. They are listed according to the course goal supported by each. See Assessment Tab for details how each outcome is assessed.

Discipline Specific Expertise (Level 4)
1. Ability to describe and characterize failure processes and mechanisms of engineering materials using microscopy.
2. Ability to characterize materials failure using various failure theories.
Fundamentals of Science and Engineering (Level 3)
3. Ability to describe and characterize multiscale structures (micro-/meso-/macro-structures) of engineering materials using various tools including microscopy.
4. Understanding of the general relationship between mechanical performance and multiscale structures of engineering materials.
Professional Communication (Level 3)
5. Ability to communicate the results of projects as either a team member or independent individual
Assessment Methods:
# Name Group Weight Due Week Outcomes
1 Log Book No 20.00 Week 13 1, 2, 3, 4, 5,
2 Quiz No 20.00 Multiple Weeks 1, 2, 3, 4,
3 Report Yes 20.00 Week 13 1, 2, 3, 4, 5,
4 Assignment No 20.00 Multiple Weeks 1, 2, 3, 4,
5 Presentation/Seminar Yes 20.00 Multiple Weeks 1, 2, 3, 4, 5,
Assessment Description: Log Book: Personal record on projects

Quiz: In-class assessment

Report: Final report

Assignment: Individual assignments

Presentation/Seminar: Presentation on project progresses and results
Grading:
Grade Type Description
Standards Based Assessment Final grades in this unit are awarded at levels of HD for High Distinction, DI (previously D) for Distinction, CR for Credit, PS (previously P) for Pass and FA (previously F) for Fail as defined by University of Sydney Assessment Policy. Details of the Assessment Policy are available on the Policies website at http://sydney.edu.au/policies . Standards for grades in individual assessment tasks and the summative method for obtaining a final mark in the unit will be set out in a marking guide supplied by the unit coordinator.
Policies & Procedures: Policies regarding academic honesty and plagiarism, special consideration and appeals in the Faculty of Engineering and Information Technologies can be found on the Faculty's policy page at http://www.eng.usyd.edu.au/policies Faculty policies are governed by Academic Board resolutions whose details can be found on the Central Policy Online site at http://www.usyd.edu.au/policy/

Policies regarding assessment formatting, submission methods, late submission penalties and assessment feedback depend on the unit of study. Details of these policies, where applicable, should be found above with other assessment details.

Note that the "Weeks" referred to in this Schedule are those of the official university semester calendar https://web.timetable.usyd.edu.au/calendar.jsp

Week Description
Week 1 Lecture
Week 2 Lecture & tutorial
Week 3 Lecture & tutorial
Week 4 Lecture & tutorial
Week 5 Lecture & tutorial
Week 6 Project work and laboratory
Week 7 Project work and laboratory
Week 8 Project work and laboratory
Week 9 Presentation of project work
Week 10 Project work and laboratory
Week 11 Presentation of project work
Week 12 Project work and laboratory
Week 13 Presentation of project work
Assessment Due: Log Book
Assessment Due: Report

Course Relations

The following is a list of courses which have added this Unit to their structure.

Course Year(s) Offered
Aeronautical with Space Engineering 2021, 2022
Aeronautical with Space Engineering (mid-year) 2021, 2022
Mechanical Engineering (mid-year) 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical / Project Management 2019+ 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical Engineering 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical / Arts (2022 and earlier) 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechanical / Arts 2023+ 2023, 2024, 2025
Mechanical / Commerce 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechanical / Commerce 2023+ 2023, 2024, 2025
Mechanical / Commerce 2023+ (mid-year) 2023, 2024, 2025
Mechanical / Science 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical / Science - Mid Year 2023, 2024, 2025
Mechanical / Law 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechanical / Law 2023+ 2023, 2024, 2025
Mechanical with Space Engineering 2021, 2022, 2023, 2024, 2025
Mechanical with Space / Arts (2022 and earlier) 2021, 2022
Mechanical with Space / Commerce 2021, 2022
Mechanical with Space / Science 2021, 2022
Mechanical with Space / Law 2021, 2022
Mechanical with Space / Project Management 2019+ 2021, 2022
Mechanical with Space Engineering (mid-year) 2021, 2022, 2023, 2024, 2025
Master of Engineering (Advanced Manufacturing) 2025+ 2025
Master of Engineering (Biomedical Engineering) 2025+ 2025
Master of Engineering (Chemical & Biomolecular Engineering) 2025+ 2025
Mechanical / Science (Medical Science Stream) 2018, 2019, 2020, 2021, 2022
Master of Engineering (Civil Engineering) 2025+ 2025
Master of Engineering (Electrical Engineering) 2025+ 2025
Master of Engineering (Mechanical Engineering) 2025+ 2025
Master of Engineering (2024 and earlier) 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024
Master of Engineering (Software Engineering) 2025+ 2025
Master of Engineering (Sustainability & Environmental Engineering) 2025+ 2025
Master of Professional Engineering (Accelerated) (Biomedical) 2019, 2020
Master of Professional Engineering (Aerospace) 2010, 2011, 2012, 2013, 2014
Master of Professional Engineering (Accelerated) (Mechanical) 2019, 2020, 2021, 2022, 2023, 2024
Master of Professional Engineering (Accelerated) (Mechanical) 2025+ 2025, 2025
Master of Professional Engineering (Biomedical) 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020
Master of Professional Engineering (Mechanical) 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024
Master of Professional Engineering (Mechanical) 2025+ 2025, 2025

Course Goals

This unit contributes to the achievement of the following course goals:

Attribute Practiced Assessed
Design and Problem Solving Skills (Level 4) Yes 0%
Discipline Specific Expertise (Level 4) No 38%
Fundamentals of Science and Engineering (Level 3) Yes 38%
Information Skills (Level 3) Yes 0%
Professional Communication (Level 3) Yes 24%
Professional Values, Judgement and Conduct (Level 3) No 0%
Teamwork and Project Management (Level 3) Yes 0%

These goals are selected from Engineering/IT Graduate Attribute Matrix 2009 which defines overall goals for courses where this unit is primarily offered. See Engineering/IT Graduate Attribute Matrix 2009 for details of the attributes and levels to be developed in the course as a whole. Percentage figures alongside each course goal provide a rough indication of their relative weighting in assessment for this unit. Note that not all goals are necessarily part of assessment. Some may be more about practice activity. See Learning outcomes for details of what is assessed in relation to each goal and Assessment for details of how the outcome is assessed. See Attributes for details of practice provided for each goal.