Note: This unit is an archived version! See Overview tab for delivered versions.

MECH2400: Mechanical Design 1 (2011 - Semester 2)

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Unit: MECH2400: Mechanical Systems Design 1 (6 CP)
Mode: Normal-Day
On Offer: Yes
Level: Intermediate
Faculty/School: School of Aerospace, Mechanical & Mechatronic Engineering
Unit Coordinator/s: Mr McHugh, Paul
Session options: Semester 2
Versions for this Unit:
Campus: Camperdown/Darlington
Pre-Requisites: None.
Brief Handbook Description: Aim: For students to experience a realistic the design process and to develop good engineering skills.

Course Objectives: To develop an understanding of:

1. the need for and use of standard drawings in the communication and definition of parts and assemblies,

2. Efficient use of a CAD package

3. creativity,

4. the design process from initial idea to finished product

5. Methods used to analyse designs

6. standard components
Assumed Knowledge: ENGG1802. HSC Maths and HSC Physics
Lecturer/s: Mr McHugh, Paul
Tutor/s: Matthew Anderson, Paul Briozzo, Peter Gatenby, Qi Lian, Peter Lok,

Nguyen Van Ky Quan, Adam Richardson, Edwin Soh, David Williams
Timetable: MECH2400 Timetable
Time Commitment:
# Activity Name Hours per Week Sessions per Week Weeks per Semester
1 Lecture 2.00 2 13
2 Tutorial 2.00 2 13
3 Laboratory 1.00 1 13
4 Independent Study 6.00
T&L Activities: Independent Study: Students will be required to do follow on research of material covered in lectures to get a better understanding.

Tutorial: Two hours tutorial per week. Exercises with tutor assistance based on material covered in lectures.

Laboratory: One hour Computer laboratory, assistance available in the use of CAD

Attributes listed here represent the key course goals (see Course Map tab) designated for this unit. The list below describes how these attributes are developed through practice in the unit. See Learning Outcomes and Assessment tabs for details of how these attributes are assessed.

Attribute Development Method Attribute Developed
Applying analysis techniques to new problems. Developing methods of ideas generation. Design and Problem Solving Skills (Level 3)
Finding information from many sources and being able to interpret it for the specific applications required by the unit of study. Information Skills (Level 3)
Written and graphical communication. Freehand sketching and drafting practices. Professional Communication (Level 3)
Working in teams Teamwork and Project Management (Level 3)

For explanation of attributes and levels see Engineering/IT Graduate Attribute Matrix 2009.

Learning outcomes are the key abilities and knowledge that will be assessed in this unit. They are listed according to the course goal supported by each. See Assessment Tab for details how each outcome is assessed.

Design and Problem Solving Skills (Level 3)
1. Skills in idea generation methods
2. Skills in design analysis techniques and layout
3. Skills in design development and testing
Professional Communication (Level 3)
4. Skills in freehand sketching and drafting practices
5. Skills in written and graphical communication
Teamwork and Project Management (Level 3)
6. Skills in working as individuals and in teams
Assessment Methods:
# Name Group Weight Due Week Outcomes
1 Assignment A No 5.00 Week 1 (Friday) 4,
2 Assignment B No 15.00 Week 4 (Friday) 2, 4,
3 Quiz 1 No 5.00 Week 5 (Friday) 2, 4,
4 Assignment C No 15.00 Week 6 (Friday) 2,
5 Assignment D No 20.00 Week 9 (Friday) 1, 2,
6 Assignment E Yes 35.00 Multiple Weeks 1, 2, 4, 5, 6,
7 Quiz 2 No 5.00 Week 13 (Friday) 2,
Assessment Description: Assignment: Assignment A - Freehand Sketch. Will be done during the practical session on Friday 29th July.

Assignment: Assignment B - Detail and Assembly Drawings. Due Friday 19th August, 12:00 noon.

Quiz: Quiz 1 - Closed book, short answer based upon the drawing component of the course. Done during practical session on Friday 26th August.

Assignment: Assignment C - Gears. Due Friday 2nd September at end of practical session.

Assignment: Assignment D - Shaft and Hub Design. Due Friday 23rd September at end of practical session.

Assignment: Assignment E - Design and Build Project. Poster (5%) due Friday 7th October in practical session, Contest (15%) held on Friday 21st October at 9 am, Report (Design 5%, Drawing Package 10%) due Tuesday 25th October in practical session.

Quiz 2: Quiz - Closed book, short answer. Based on lecture material (not including drawings). Done during practical session on Friday 28th October.
Grading:
Grade Type Description
Standards Based Assessment Final grades in this unit are awarded at levels of HD for High Distinction, DI (previously D) for Distinction, CR for Credit, PS (previously P) for Pass and FA (previously F) for Fail as defined by University of Sydney Assessment Policy. Details of the Assessment Policy are available on the Policies website at http://sydney.edu.au/policies . Standards for grades in individual assessment tasks and the summative method for obtaining a final mark in the unit will be set out in a marking guide supplied by the unit coordinator.
Policies & Procedures: Policies regarding academic honesty and plagiarism, special consideration and appeals in the Faculty of Engineering and Information Technologies can be found on the Faculty's policy page at http://www.eng.usyd.edu.au/policies Faculty policies are governed by Academic Board resolutions whose details can be found on the Central Policy Online site at http://www.usyd.edu.au/policy/

Policies regarding assessment formatting, submission methods, late submission penalties and assessment feedback depend on the unit of study. Details of these policies, where applicable, should be found above with other assessment details.
Prescribed Text/s: Note: Students are expected to have a personal copy of all books listed.

Note that the "Weeks" referred to in this Schedule are those of the official university semester calendar https://web.timetable.usyd.edu.au/calendar.jsp

Week Description
Week 1 Introduction, Free hand sketching, Intro to CAD
Assessment Due: Assignment A
Week 2 Detail drawing requirements, CAD
Week 3 Detail and Assembly Drawing requirements, CAD
Week 4 Involute gears
Assessment Due: Assignment B
Week 5 Introduction to Design and Analysis
Assessment Due: Quiz 1
Week 6 Materials, Forces, Equilibrium
Assessment Due: Assignment C
Week 7 Engineering Decisions, Pressure Vessels, Shrink Fits
Week 8 Deflection and Stiffness
Week 9 Failure Theories
Assessment Due: Assignment D
Week 10 System Design, Mechanical Hardware
Week 11 Mechanical Hardware
Week 12 Mechanical Hardware
Week 13 Mechanical Hardware
Assessment Due: Quiz 2

Course Relations

The following is a list of courses which have added this Unit to their structure.

Course Year(s) Offered
Aeronautical / Science (Medical Science Stream) 2018, 2019, 2020
Aeronautical Engineering / Arts 2011, 2012, 2013, 2014
Aeronautical Engineering / Commerce 2010, 2011, 2012, 2013, 2014
Aeronautical Engineering / Medical Science 2011, 2012, 2013, 2014
Aeronautical Engineering / Science 2011, 2012, 2013, 2014
Aeronautical Engineering / Law 2010, 2011, 2012, 2013, 2014
Aeronautical Engineering (Space) / Commerce 2010, 2011, 2012, 2013, 2014
Aeronautical Engineering (Space) / Arts 2011, 2012, 2013, 2014
Aeronautical Engineering (Space) / Medical Science 2011, 2012, 2013, 2014
Aeronautical Engineering (Space) / Science 2011, 2012, 2013, 2014
Aeronautical Engineering (Space) / Law 2010, 2011, 2012, 2013, 2014
Aeronautical Engineering (mid-year) 2016, 2017, 2018, 2019, 2020, 2021, 2022
Aeronautical / Project Management 2019+ 2019, 2020
Aeronautical Engineering 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Aeronautical / Arts (2022 and earlier) 2015, 2016, 2017, 2018, 2019, 2020
Aeronautical / Commerce 2015, 2016, 2017, 2018, 2019, 2020
Aeronautical / Science 2015, 2016, 2017, 2018, 2019, 2020
Aeronautical / Law 2015, 2016, 2017, 2018, 2019, 2020
Aeronautical with Space Engineering 2015, 2021, 2022
Aeronautical with Space / Arts (2022 and earlier) 2015
Aeronautical with Space / Commerce 2015
Aeronautical with Space / Science 2015
Aeronautical with Space / Law 2015
Aeronautical with Space Engineering (mid-year) 2021, 2022
Biomedical / Arts (2022 and earlier) 2016, 2017, 2018, 2019, 2015
Biomedical /Science 2016, 2017, 2018, 2019, 2015
Biomedical / Science (Health) 2018, 2019
Biomedical / Law 2016, 2017, 2018, 2019, 2015
Mechanical Engineering (mid-year) 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical / Project Management 2019+ 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical Engineering 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical / Arts (2022 and earlier) 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechanical / Arts 2023+ 2023, 2024, 2025
Mechanical / Arts 2023+ (mid-year) 2025
Mechanical / Commerce 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechanical / Commerce 2023+ 2023, 2024, 2025
Mechanical / Commerce 2023+ (mid-year) 2023, 2024, 2025
Mechanical / Science 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechanical / Science - Mid Year 2023, 2024, 2025
Mechanical / Law 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechanical / Law 2023+ 2023, 2024, 2025
Mechanical with Space Engineering 2015, 2021, 2022, 2023, 2024, 2025
Mechanical with Space / Arts (2022 and earlier) 2015, 2021, 2022
Mechanical with Space / Arts 2023+ 2023, 2024, 2025
Mechanical with Space / Commerce 2015, 2021, 2022
Mechanical with Space / Commerce 2023+ 2023, 2024, 2025
Mechanical with Space / Science 2015, 2021, 2022, 2023, 2024, 2025
Mechanical with Space / Science - Mid Year 2023, 2024, 2025
Mechanical with Space / Law 2015, 2021, 2022
Mechanical with Space / Law 2023+ 2023, 2024, 2025
Mechanical with Space / Project Management 2019+ 2021, 2022, 2023, 2024, 2025
Mechanical with Space Engineering (mid-year) 2021, 2022, 2023, 2024, 2025
Mechatronic Engineering (mid-year) 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechatronic / Project Management 2019+ 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechatronic with Space / Project Management 2019+ 2021, 2022, 2023, 2024, 2025
Mechatronic Engineering 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechatronic / Arts (2022 and earlier) 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechatronic / Arts 2023+ 2023, 2024, 2025
Mechatronic / Commerce 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechatronic / Commerce 2023+ 2023, 2024, 2025
Mechatronic / Commerce 2023+ (mid-year) 2023, 2024, 2025
Mechatronic / Science 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025
Mechatronic / Science (Health) 2018, 2019, 2020, 2021, 2022
Mechatronic / Science - Mid Year 2023, 2024, 2025
Mechatronic / Law 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
Mechatronic / Law 2023+ 2023, 2024, 2025
Mechatronic with Space Engineering 2015, 2021, 2022, 2023, 2024, 2025
Mechatronic with Space / Arts (2022 and earlier) 2015, 2021, 2022
Mechatronic with Space / Arts 2023+ 2023, 2024, 2025
Mechatronic with Space / Commerce 2015, 2021, 2022
Mechatronic with Space / Commerce 2023+ 2023, 2024, 2025
Mechatronic with Space / Science 2015, 2021, 2022, 2023, 2024, 2025
Mechatronic with Space / Law 2015, 2021, 2022
Mechatronic with Space / Law 2023+ 2023, 2024, 2025
Mechatronic with Space / Science - Mid Year 2023, 2024, 2025
Mechatronic with Space Engineering (mid-year) 2021, 2022, 2023, 2024, 2025
Mechanical Engineering / Arts 2011, 2012, 2013, 2014
Mechanical Engineering / Commerce 2010, 2011, 2012, 2013, 2014
Mechanical Engineering (Biomedical) / Arts 2011, 2012
Mechanical Engineering (Biomedical) / Commerce 2010, 2011, 2012
Mechanical Engineering (Biomedical) / Medical Science 2010, 2011, 2012
Mechanical Engineering (Biomedical) / Science 2011, 2012
Mechanical Engineering (Biomedical) / Law 2010, 2011, 2012
Mechanical Engineering / Medical Science 2011, 2012, 2013, 2014
Mechanical Engineering / Science 2011, 2012, 2013, 2014
Mechanical Engineering / Law 2010, 2011, 2012, 2013, 2014
Mechanical Engineering (Space) / Arts 2011, 2012, 2013, 2014
Mechanical Engineering (Space) / Commerce 2010, 2011, 2012, 2013, 2014
Mechanical Engineering (Space) / Medical Science 2012, 2013, 2014
Mechanical Engineering (Space) / Science 2011, 2012, 2013, 2014
Mechatronic Engineering / Arts 2011, 2012, 2013, 2014
Mechatronic Engineering / Commerce 2010, 2011, 2012, 2013, 2014
Mechatronic Engineering / Medical Science 2011, 2012, 2013, 2014
Mechatronic Engineering / Science 2011, 2012, 2013, 2014
Mechatronic Engineering (Space) / Arts 2013, 2014
Mechatronic Engineering (Space) / Commerce 2013, 2014
Mechatronic Engineering (Space) / Medical Science 2011, 2013, 2014
Mechatronic Engineering (Space) / Science 2013, 2014
Mechatronic Engineering (Space) / Law 2010, 2011, 2012, 2013, 2014
Biomedical / Science (Medical Science Stream) 2018, 2019
Mechanical / Science (Medical Science Stream) 2018, 2019, 2020, 2021, 2022
Mechatronic / Science (Medical Science Stream) 2018, 2019, 2020, 2021, 2022
Mechatronic with Space / Science (Medical Science Stream) 2021, 2022
Biomedical Engineering / Law 2013, 2014
Biomedical Engineering / Arts 2013, 2014
Biomedical Engineering / Commerce 2013, 2014
Biomedical Engineering / Medical Science 2013, 2014
Biomedical Engineering / Science 2013, 2014
Biomedical Engineering (mid-year) 2016, 2017, 2018, 2019, 2020
Biomedical / Project Management 2019+ 2019
Biomedical Engineering 2016, 2017, 2018, 2019, 2020
Biomedical / Commerce 2015, 2016, 2017, 2018, 2019

Course Goals

This unit contributes to the achievement of the following course goals:

Attribute Practiced Assessed
Design and Problem Solving Skills (Level 3) Yes 64%
Discipline Specific Expertise (Level 3) No 0%
Fundamentals of Science and Engineering (Level 2) No 0%
Information Skills (Level 3) Yes 0%
Professional Communication (Level 3) Yes 29%
Professional Values, Judgement and Conduct (Level 2) No 0%
Teamwork and Project Management (Level 3) Yes 7%

These goals are selected from Engineering/IT Graduate Attribute Matrix 2009 which defines overall goals for courses where this unit is primarily offered. See Engineering/IT Graduate Attribute Matrix 2009 for details of the attributes and levels to be developed in the course as a whole. Percentage figures alongside each course goal provide a rough indication of their relative weighting in assessment for this unit. Note that not all goals are necessarily part of assessment. Some may be more about practice activity. See Learning outcomes for details of what is assessed in relation to each goal and Assessment for details of how the outcome is assessed. See Attributes for details of practice provided for each goal.